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C/Z section Roll Forming Machine

This line is used to produce kinds of C/Z sections. It adopts Schneider PLC system, high degree of automation, easy to operate and efficiently. All the dimensions are processed by machining center, high precision. One operator could run the whole machine. The producing assistance time, the equipment can stay stable in producing. The max speed can up to 50m/min.
Line Speed: 50m/min
Yield Strength: ≤345Mpa
Roller Material: SKD11
Thickness Range: 2.0 to 3.0mm
MAIN PARTS
FLOW CHART
FEATURES
parameter
MAIN PARTS
The machine consists of Hydraulic Decoiler, Leveling Device, Servo Feeding Device, Punching Device, Feeding & Guiding Device, Roll Forming M/C, Straightening Device, Hydraulic Cutting Device, Automatic Discharge Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured. 
FLOW CHART
Workflow
1
Un-Coiler
2
Servo Leveling&Feeding
3
Punching
4
Feeding and Guiding
5
Pre-Shearing
6
Roll Forming
7
Moving Cutting
8
Automatic Stacker
FEATURES
WIDTH ADJUSTING
The servo motor drives the archway sliding along the main axis through the guide rail to adjust the distance on both sides, adjusting the different width.
FORMING CRAFT
The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.
FORMING ROLLER
The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.
ROLLER SHAFT
The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.
parameter
No. Item Unit Parameters
1 Suitable material Type   Pre-galvanised steel or black hot rolled steel etc
Strength MPa ≤345Mpa
Thickness mm 2.0mm—3.0mm
Coil internal diameter mm 508mm
Coil weight T 5T
2 Specification mm 75-350mm
3 Line speed m/min 50m/min
4 Roller material   D2 quenching treatment
5 Roller driven type   External chain transmission
6 Operating system   Windows2000
7 Total motor power KW About 100KW
8 Electric control system   PLC automatic control system
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