Door Panel Roll Forming Machine

This machine can produce different profiles by quick change cassettes. By HMI control, one worker can operate the whole line and it can set multi-group data each time and produce automatically. The machine is approved CE certificate, also equipped with remote control and safety light curtain. high degree of automation, easy to operate and efficiently. The max speed can up to 40m/min.

Line Speed: 40m/min

Yield Strength: ≤235Mpa

Roller Material: SKD11

Thickness Range: 1.5 to 2.0mm

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Email:info@corpgz.com

MAIN PARTS

The machine consists of Hydraulic Decoiler, Leveling Device, Servo Feeding Device, Punching Device, Feeding & Guiding Device, Roll Forming M/C, Hydraulic Cutting Device, Ran Out Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.

FLOW CHART

Workflow

Coil Loading

Un-Coiler

Servo Leveling and Feeding

Punching

Feeding and Guiding

Roll Forming

Hydraulic Cutting

Run Out

FEATURES

WIDTH ADJUSTING

The servo motor drives the archway sliding along the main axis through the guide rail to adjust the distance on both sides, adjusting the different width.

FORMING CRAFT

The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.

FORMING ROLLER

The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.

ROLLER SHAFT

The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.

parameter

No.	Item		Unit	Parameters
1	Suitable material	Type		Pre-galvanised steel or black hot rolled steel etc
		Strength	MPa	235MPa
		Thickness	mm	1.5mm—2.0mm
		Coil internal diameter	mm	508mm
		Coil weight	T	10T
2	Specification		mm	Max 1350mm
3	Line speed		m/min	40m/min
4	Roller material			D2 quenching treatment
5	Roller driven type			External chain transmission
6	Operating system			Windows2000
7	Total motor power		KW	About 60KW
8	Electric control system			PLC automatic control system