Metal Deck Roll Forming Machine

This machine can produce different profiles by quick change cassettes. The PLC system controls the decoiler, shear, roll former, servo-flying cutter and stacker. By HMI control, one worker can operate the whole line and it can set multi-group data each time and produce automatically. The machine is approved CE certificate, also equipped with remote control and safety light curtain. high degree of automation, easy to operate and efficiently. The max speed can up to 40m/min. All the dimensions are processed by machining center, high precision.

Line Speed: 40m/min

Yield Strength: ≤350Mpa

Roller Material: SKD11

Thickness Range: 0.7—1.5mm

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Email:info@corpgz.com

MAIN PARTS

The machine consists of Hydraulic Decoiler, Spading head, Feeding & Guiding Device, Pre-shear (Electric broach) , Roll Forming M/C, Hydraulic Cutting Device, Automatic Discharge Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.

FLOW CHART

Workflow

Un-Coiler

Feeding and Guiding

Leveling

Double Face Filming

Pre-Shearing

Roll Forming

Hydraulic Cutting

Automatic Stacking

FEATURES

WIDTH ADJUSTING

The difference sizes are changed by quick change cassette. To produce different sizes just need to change the cassettes and the cutter, that’s ok.

FORMING CRAFT

The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.

FORMING ROLLER

The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.

ROLLER SHAFT

The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.

parameter

No.	Item		Unit	Parameters
1	Suitable material	Type		galvanized steel
		Strength	MPa	≤350Mpa
		Thickness	mm	0.7—1.5mm
		Coil internal diameter	mm	508mm
		Coil weight	T	10T
2	Specification		mm	800-1200mm
3	Line speed		m/min	40m/min
4	Roller material			D2 quenching treatment
5	Roller driven type			External chain transmission
6	Operating system			Windows2000
7	Total motor power		KW	About 76KW
8	Electric control system			PLC automatic control system