Busbar Housing Roll Forming Machine

The production speed of this machine can reach 35m/min, and the size tolerance is ±0.15mm. The machine is with the protection of functions of short-circuit, over load, over voltage, overflow, default phase, and has the monitoring functions of temperature, hydraulic, pneumatic, lubrication, sheet location, motor speed and safety. It will alarm and show location and handing method when error happens.

Line Speed: 35m/min

Yield Strength: ≤235Mpa

Roller Material: SKD11

Thickness Range: 0.5mm

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Email:info@corpgz.com

MAIN PARTS

The machine consists of Safety protection system, Double head Un-coiler, Feeding and Levelling Device, Debur Device, Pre-roll former, Punching and Cutting Device, Scarp Collection Device, Middle conveyor, Roll Former, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.

FLOW CHART

Workflow

Un-Coiler

Leveling and Servo Feeding

Pre-forming

Punching & Cutting

Scraps collecting

Middle Conveying

Roll Forming

Ran out

FEATURES

WIDTH ADJUSTING

The servo motor drives the archway sliding along the main axis through the guide rail to adjust the distance on both sides, adjusting the different width.

FORMING CRAFT

The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.

FORMING ROLLER

The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.

ROLLER SHAFT

The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.

parameter

No.	Item		Unit	Parameters
1	Suitable material	Type		Pre-galvanised steel etc
		Strength	MPa	≤235Mpa
		Thickness	mm	0.5mm
		Coil internal diameter	mm	508mm
		Coil weight	T	3T
2	Specification		mm	165mm
3	Line speed		m/min	35m/min
4	Roller material			D2 quenching treatment
5	Roller driven type			External chain transmission
6	Operating system			Windows2000
7	Total motor power		KW	About 11KW
8	Electric control system			PLC automatic control system