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Cable Ladder Roll Forming Machine

This Cable Ladder Roll Forming Machine was delivered on January 22, 2017, composed by un-coiler, servo leveling & feeding, pre-punching, shearing, roll forming, product rack, PLC control. The profiles can be changed through adjust feeding width, replacing the punching tools, adjusting the roll split sleeve etc. The production line has the characteristics of reasonable structure, simple and convenient operation, safety and reliability, short producing process and wide use of products etc. The max speed can up to 10m/min.
Line Speed: 10m/min
Yield Strength: ≤345Mpa
Roller Material: SKD11
Thickness Range: 1.5—2.0mm
MAIN PARTS
FLOW CHART
FEATURES
parameter
MAIN PARTS
The machine consists of Hydraulic Decoiler, Leveling Device, Servo Feeding Device, Punching Device, Feeding & Guiding Device, Roll Forming M/C, Cutting Device, Rab out Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.
FLOW CHART
Workflow
1
Coil Loading
2
Un-Coiler
3
Leveling and Servo Feeding
4
Pre-Punching
5
Roll Forming
6
Punching
7
Cutting
8
Ran out
FEATURES
WIDTH ADJUSTING
The difference sizes are changed by quick change cassette. To produce different sizes just need to change the cassettes and the cutter, that’s ok.
FORMING CRAFT
The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.
FORMING ROLLER
The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.
ROLLER SHAFT
The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.
parameter
No. Item Unit Parameters
1 Suitable material Type   Pre-galvanised steel etc
Strength MPa  ≤350Mpa
Thickness mm 1.5mm—2.0mm
Coil internal diameter mm 508mm
Coil weight T 5T
2 Specification mm 50-200mm
3 Line speed m/min 10m/min
4 Roller material   D2 quenching treatment
5 Roller driven type   External chain transmission
6 Operating system   Windows2000
7 Total motor power KW  
8 Electric control system   PLC automatic control system
9 Sizes of the whole machine m 30mx2.0mx1.7m
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