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Cable Tray Roll Forming Machine

This Cable Tray Roll Forming Machine was delivered on January 22, 2017, composed by un-coiler, servo leveling & feeding, punching, auto transport, roll forming, product rack, PLC control. One worker can operate the whole line. More than 3000 groups workpieces can be set for one production. The production line is equipped remote controller, safe light curtain, changing mould system, CNC auto feeding and profile size adjusting system. The max speed can up to 25m/min.
Line Speed: 25m/min
Yield Strength: ≤235Mpa
Roller Material: SKD11
Thickness Range: 1.6 to 3.2mm
MAIN PARTS
FLOW CHART
FEATURES
parameter
MAIN PARTS
The machine consists of Hydraulic Decoiler, Leveling Device, Servo Feeding Device, Punching Device, Feeding & Guiding Device, Roll Forming M/C, Flying Cutting Device, Automatic Stacking Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.
FLOW CHART
Workflow
1
Coil Loading
2
Un-Coiler
3
Leveling and Servo Feeding
4
Punching
5
Flying Cutting
6
Pressing Rib
7
Roll Forming
8
Automatic Stacking
FEATURES
WIDTH ADJUSTING
The servo motor drives the archway sliding along the main axis through the guide rail to adjust the distance on both sides, adjusting the different width.
FORMING CRAFT
The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.
FORMING ROLLER
The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.
ROLLER SHAFT
The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.
parameter
No. Item Unit Parameters
1 Suitable material Type   Pre-galvanised steel etc
Strength MPa  ≤350Mpa
Thickness mm 1.6mm—3.2mm
Coil internal diameter mm 508mm
Coil weight T 10T
2 Specification mm 100-600mm
3 Line speed m/min 25m/min
4 Roller material   D2 quenching treatment
5 Roller driven type   External chain transmission
6 Operating system   Windows2000
7 Total motor power KW About 65KW
8 Electric control system   PLC automatic control system
9 Sizes of the whole machine m 30mx2.0mx1.7m
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