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Truck Beam Roll Forming Machine

Truck Beam Roll Forming Machine was delivered on Sep.26,2018. As a high automation production machine which integrates uncoiling, Spader, leveling, shear butt welding, roll forming, straightening, cutting and stacking etc. The machine can produce four kinds of profiles, and can change profiles quickly by adjusting position of guide wheel, servo width, roller clearance and changing cutter. The profiles produced by this machine is a new structural material, and has good mechanical properties, such as compression and bending resistance, so it can be widely used in cehicle frames and civil buildings. The production speed can reach 10m/min.
Line Speed: 10m/min
Yield Strength: ≤800Mpa
Roller Material: SKD11
Thickness Range: 4.0 to 7.0mm
MAIN PARTS
FLOW CHART
FEATURES
parameter
MAIN PARTS
The machine consists of Decoiler, Shear and welder, Servo leveling and feeder, Roll Former, HF welding device, straightening device, Hydraulic cutting device, Automatic Discharge Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.
FLOW CHART
Workflow
1
Un-Coiler
2
Speading
3
Leveling
4
Flat Shear
5
Butt welding
6
Roll Forming
7
Hydraulic Cutting
8
Automatic Discharging
FEATURES
WIDTH ADJUSTING
The servo motor drives the archway sliding along the main axis through the guide rail to adjust the distance on both sides, adjusting the different width.
FORMING CRAFT
The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.
FORMING ROLLER
The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.
ROLLER SHAFT
The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.
parameter
No. Item Unit Parameters
1 Suitable material Type           S700MC
Strength MPa  800Mpa
Thickness mm 4.0mm—7.0mm
Coil internal diameter mm 508/610mm
Coil weight T 10T
2 Specification mm 100-600mm
3 Line speed m/min 10m/min
4 Roller material   D2 quenching treatment
5 Roller driven type   External chain transmission
6 Operating system   Windows2000
7 Total motor power KW About 300KW
8 Electric control system   PLC automatic control system
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