Truck Beam Roll Forming Machine

Truck Beam Roll Forming Machine was delivered on Sep.26,2018. As a high automation production machine which integrates uncoiling, Spader, leveling, shear butt welding, roll forming, straightening, cutting and stacking etc. The machine can produce four kinds of profiles, and can change profiles quickly by adjusting position of guide wheel, servo width, roller clearance and changing cutter. The profiles produced by this machine is a new structural material, and has good mechanical properties, such as compression and bending resistance, so it can be widely used in cehicle frames and civil buildings. The production speed can reach 10m/min.

Line Speed: 10m/min

Yield Strength: ≤800Mpa

Roller Material: SKD11

Thickness Range: 4.0 to 7.0mm

Inquire Now

Email:info@corpgz.com

MAIN PARTS

The machine consists of Decoiler, Shear and welder, Servo leveling and feeder, Roll Former, HF welding device, straightening device, Hydraulic cutting device, Automatic Discharge Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.

FLOW CHART

Workflow

Un-Coiler

Speading

Leveling

Flat Shear

Butt welding

Roll Forming

Hydraulic Cutting

Automatic Discharging

FEATURES

WIDTH ADJUSTING

The servo motor drives the archway sliding along the main axis through the guide rail to adjust the distance on both sides, adjusting the different width.

FORMING CRAFT

The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.

FORMING ROLLER

The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.

ROLLER SHAFT

The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.

parameter

No.	Item		Unit	Parameters
1	Suitable material	Type		S700MC
		Strength	MPa	800Mpa
		Thickness	mm	4.0mm—7.0mm
		Coil internal diameter	mm	508/610mm
		Coil weight	T	10T
2	Specification		mm	100-600mm
3	Line speed		m/min	10m/min
4	Roller material			D2 quenching treatment
5	Roller driven type			External chain transmission
6	Operating system			Windows2000
7	Total motor power		KW	About 300KW
8	Electric control system			PLC automatic control system