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Big C Profile Roll Forming Machine

Big C Profile Roll Forming Machine was delivered out on December 13, 2016. It is used for production of the medium-thickness plate with intelligent flexible high-speed punching, laser marking, 315T cutting without waste. It takes only 3 minutes to process the stepless adjustment for height, width and pattern size for 2.2-5.0mm profiles. The production line adopts Ethernet, CANopen communication technology to monitor and collect the production data, alarm of all parts working condition. The communication ports can be connected with the MES management system for intelligent manufacturing. With a U disk or CF card, you can input/output production data and alarm information for production management.
Line Speed: 20m/min
Yield Strength: ≤345Mpa
Roller Material: SKD11
Thickness Range: 2.2-5.0mm
MAIN PARTS
FLOW CHART
FEATURES
parameter
MAIN PARTS
The machine consists of Hydraulic Decoiler, Leveling Device, Online welding Device, Servo Feeding Device, Punching Device, Feeding & Guiding Device, Roll Forming M/C, Hydraulic Cutting Device, Ran-out Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.
FLOW CHART
Workflow
1
Uncoiling
2
Leveling and welding
3
Servo Feeding
4
Punching
5
Roll Forming
6
Straightening
7
Cutting
8
Ran out
FEATURES
WIDTH ADJUSTING
The servo motor drives the archway sliding along the main axis through the guide rail to adjust the distance on both sides, adjusting the different width.
FORMING CRAFT
The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.
FORMING ROLLER
The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.
ROLLER SHAFT
The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.
parameter
No. Item Unit Parameters
1 Suitable material Type   Q300 cold-rolled steel plate, galvanized plate, color-paint plate, stainless steel plate
Strength MPa ≤345Mpa
Thickness mm 2.2-5.0mm
Coil internal diameter mm 508mm
Coil weight T 10T
2 Specification mm 300mm—450mm
3 Line speed m/min 20 /min
4 Roller material   D2 quenching treatment
5 Roller driven type   External chain transmission
6 Operating system   Windows2000
7 Total motor power KW 70KW
8 Electric control system   PLC automatic control system
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