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Frame Bracing Roll Forming Machine

This line is used to produce kinds of Frame Bracings. It adopts Siemens or Schneider PLC system, high degree of automation, easy to operate and efficiently. All the dimensions are processed by machining center, high precision. One operator could run the whole machine. The producing assistance time, the equipment can stay stable in producing. The max speed can up to 35m/min.
Line Speed: 35m/min
Yield Strength: ≤235Mpa
Roller Material: SKD11
Thickness Range: 0.8 to 1.2mm
MAIN PARTS
FLOW CHART
FEATURES
parameter
MAIN PARTS
The machine consists of Hydraulic Decoiler, Feeding & Guiding Device, Leveling Device, Feeding & Guiding Device, Roll Forming M/C, Hydraulic Cutting & Punching Device, Ran Out Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.
FLOW CHART
Workflow
1
Un-Coiler
2
Loop
3
Feeding and Guiding
4
Leveling
5
Feeding
6
Roll Forming
7
Cutting and Punching
8
Ran-Out
FEATURES
WIDTH ADJUSTING
The servo motor drives the archway sliding along the main axis through the guide rail to adjust the distance on both sides, adjusting the different width.
FORMING CRAFT
The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.
FORMING ROLLER
The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.
ROLLER SHAFT
The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.
parameter
No. Item Unit Parameters
1 Suitable material Type   Q235 etc
Strength MPa  ≤235Mpa
Thickness mm 0.8mm to 1.2mm
Coil internal diameter mm 508mm
Coil weight T 3T
2 Specification mm 20mm-30mm
3 Line speed m/min 35m/min
4 Roller material   D2 quenching treatment
5 Roller driven type   External chain transmission
6 Operating system   Windows2000
7 Total motor power KW About 32KW
8 Electric control system   PLC automatic control system
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